In a modern garments factory, the journey of creating apparel begins with innovative design, where creative ideas are transformed into visual concepts. This is followed by meticulous planning and merchandising, ensuring that the right materials are procured, and that production aligns with market demands. Skilled pattern makers then craft templates that guide the cutting of fabrics, which is a crucial step in achieving the desired fit and style. Sampling allows for testing the designs in real-world conditions, providing an opportunity for adjustments before mass production begins. Once the cutting is complete, sewing brings the pieces together, forming the final product. Rigorous quality checks are conducted to maintain high standards, followed by laundry processes to ensure cleanliness and finish. Finally, the garments are packed with care and prepared for shipping, ready to reach customers worldwide. Each step is integral to delivering quality apparel that meets consumer expectations.
Our Production Stages
Design
The facility has a specialized R&D department, responsible for advancing the already existing products, and furtherly developing new styles adhering to the global market. The department is flexible to enhance several through its devastated research to gather the needed data for the product development. Thereby, the facility seeks to produce the trendiest designs with high qualities of all types of garments, at competitive prices that match both genders at all age ranges experienced architects provide personalized design solutions that turn your dreams into reality.
Planning
An incorporated department that coordinates all the production procedures, including the time frame needed for production, the usage of the fabrics, and the packing list of the final goods for the shipment. The department coherently coordinates between the different departments to set the initially out of production, the coordination plan embraces all the involved production departments, starting from the cutting department to the small parts, moving along the assembling section. Thereby, the planers forward the washing approved samples to the laundry for their quest quantities. And lastly,
Pattern
Assigned designers approve the final style of the commodity through a chain of decisions passed from the previous departments using computerized system for pattern & markers
Sampling
The facility has a specialized sampling room that coherently flows with the client’s preferences for the requested designs and specs. In further development, the clients have the legitimacy of making the final approvals of the invented samples before initiating production.
Cutting
Cutting facility is equipped with top of the line’s equipment that provides the top quality for our customers, with an automatic spreader and 4 manual cutters, our cutting capacity could reach up to 10k pcs per day.
Sewing
With mostly all Japanese & Italy top brand machines that our operators are equipped with latest released models of sewing machines that are mainly automated, we are committed to provide highest quality with great efficiency and quick lead times, we can provide up to 250K pcs of garments per month between basic and fashion styles
Laundry
Our architecture services take into consideration your lifestyle and preferences to create spaces that are both beautiful and functional.
Packing
We work collaboratively with our clients throughout the design process to ensure their vision is realized in the final products.
Shipping
We have the enough experience to ship the products worldwide to our client by following the new Egyptian rules in import and Export process
Merchandising
Specialized workers assigned to determine fabric consumption and trims needed for the product, the department adheres to the clients demands and inquires through developing initial samples all the way to the pre- production samples, based on client’s requests and modifications.
The department settles delivery dates based on the plan requested, and the quantities demanded. After reaching a point of equilibrium between both of the facility and the client, the merchandising officers forward the pre productions samples to the production stage.